// Custom & Machined Washers

Custom Washers, Machined to Size

Thick, large-OD, shoulder and non-standard-bore washers turned to your exact dimensions — in 6061, 304/316L, brass, titanium and PEEK. Compare each material's weight and cost live below before you order.

Thick (DIN 7349), large-OD (DIN 9021), shoulder, shim
Any bore & OD — metric, imperial or in-between
6061 · 7075 · 304 · 316L · brass · Ti · Delrin · PEEK
MOQ 1, quote 24h

Buy It Stamped, or Have It Machined?

Thin standard flat washers are stamped by the million and cost pennies — an honest supplier tells you to buy those, not machine them. Here's the line we draw before quoting:

Buy stamped, off the shelf

A thin standard flat washer in a common bore — DIN 125, ISO 7089, ordinary steel or 304. Boker's, Superior Washer, McMaster and KIPP stamp these by the thousand — order them there, far cheaper than any machined part.

Have it machined — our lane

A thick, load-spreading washer (DIN 7349 style), a large OD beyond catalog DIN 9021, a non-standard bore, a shoulder / stepped / spherical washer, a precision shim to an exact thickness, or an exotic material — titanium, 316L, brass, PEEK. Turning and milling jobs, not stamping.

Prefer to order from a sketch with no CAD? That route is covered on our machined washers from a sketch service page — same shop, same quality, just the no-drawing workflow.

Washer Types We Machine

FLAT — DIN 125 standard OD, thin section LARGE OD — DIN 9021 wide OD spreads load on soft or slotted material THICK — DIN 7349 heavy section carries high clamp load
TypeWhat it doesStandard referenced
Flat washerSpreads clamp load, protects the surfaceDIN 125 / ISO 7089
Large-OD (fender)Wide OD spreads load on soft, oversized or slotted holesDIN 9021 and beyond
Thick / heavy-dutyHeavy section for high clamp loads and reworkable facesDIN 7349 style
Shoulder / steppedA machined step locates a bearing, seal or spacerTo drawing
Spherical / conical seatSelf-aligning seat for angular clampingDIN 6319 style
Precision shim washerTurned to an exact thickness for setting end-float or gapsTo drawing, ±0.01 mm

Which Material? Weight, Cost & Where Each Wins

A washer is a simple ring, which makes it the clearest place to see how material choice changes weight, cost and function. The same 40 mm washer weighs three times more in 316L than in aluminum, costs a fraction of what titanium does, and behaves completely differently in a corrosive or electrically live joint. Start from the job:

MaterialDensityWhy choose it for a washer
Aluminum 60612.70 g/cm³Lightest metal option, cheap, anodizes — weight-sensitive and cosmetic use
Aluminum 70752.81 g/cm³Aircraft-grade strength where a light washer still carries load
Stainless 3047.9 g/cm³General corrosion resistance, food and outdoor use
Stainless 316L8.0 g/cm³Marine, washdown and chemical joints
Brass C3608.5 g/cm³Electrical conductivity, decorative, non-sparking
Alloy steel 41407.85 g/cm³Highest clamp loads, heat-treatable, plated for corrosion
Titanium Gr54.43 g/cm³~45% lighter than steel with high strength — weight-critical assemblies
Delrin / PEEK1.3–1.4 g/cm³Electrical insulation, damping, chemical resistance, no marring

Rather than guess, put your washer's dimensions into the calculator and read the exact weight and relative material cost of every option side by side:

The Jobs That Land on Our Bench

// Structural / steel fabrication

"We need thick 10 mm washers, 60 mm OD, to spread bolt load on a slotted plate."

That's a thick large-OD washer — a turning job, not a stamping. We machine them from plate or bar in the exact OD, bore and thickness, in steel or 316L, with spares in the run.

// Motorsport / lightweight build

"Titanium washers to shave weight off the assembly — M8, 20 mm OD."

Titanium washers are a routine turning job here. The calculator above shows the weight saved versus steel; we machine them Grade 5, deburred and passivated, one-off or in a set.

// Electronics / instrumentation

"Insulating washers with a 12.5 mm bore — PEEK, exact thickness."

Non-metallic washers to a precise thickness and odd bore are machined, not stamped. We turn them in PEEK or Delrin to ±0.01 mm so they set the gap and insulate the joint.

Matched hardware: washers rarely travel alone — we machine the matching bolts, nuts, shaft collars and spacers in the same material and finish, so a joint arrives as one consistent, certified set.

Frequently Asked Questions

Thin standard flat washers are stamped and cost pennies — buy those from Boker's, Superior Washer, McMaster or KIPP. Machine a washer when it's thick, large-OD, an odd bore, a shoulder or shim washer, or in titanium, 316L or PEEK.

Depends on load, environment and weight: 6061 light and cheap; 304/316L corrosion; 4140 for high clamp load; titanium to save weight; Delrin/PEEK to insulate. Use the calculator on this page to compare weight and relative cost for your exact size.

Yes — the most common request. We turn the bore and OD to your drawing, including in-between sizes, tight-tolerance shims and large fender washers beyond DIN 9021.

One piece. No tooling charge — a single thick 316L washer with an odd bore is a normal order. Unit price falls on batches.

Outside diameter, bore and thickness, the material or environment, and quantity — or the old washer. No CAD needed; a sketch or sample is enough. Quote in 24 hours.

Need a Washer No Catalog Stocks?

Thick, large-OD, odd bore, titanium or PEEK — machined to your print or measured from the old one. Quote in 24 hours.

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