Precision CNC machined parts in metal and engineering plastic — turned, milled and gauge-verified. You don't need a CAD file: a drawing, a photo, a sketch or a worn sample is enough for us to engineer and produce it. One-off or small batch.
EKINSUN takes the job from a photo, a hand sketch or a worn sample — no finished CAD file required. We're a custom parts manufacturer that picks the right process — CNC machining, injection molding or casting — and the right material for your part, and we'll engineer it from whatever you have. Need one piece, a replacement for a discontinued part, or a small batch? That's exactly our lane. As a precision machining company we hold tight tolerances and gauge-verify every part, and we start from whatever you have: sketch, photo or sample.
Not stock photos — actual customer jobs, each machined from a hand sketch and gauge-verified before it shipped. This is what "custom machined parts, no CAD" looks like in practice:
Mixed-thread stud & coupler
UNF + UN + metric on two parts, gauge-verified →
Double-male M30×3.5 → M24×2 stud
Sketch → full production drawing → part →
Male-female M30→M24 adapter
A pencil sketch, turned into a real part →
More jobs in the full case-study portfolio →
Aluminium, steel, stainless, brass, titanium and more — CNC turned and milled to tight tolerance, with finishing.
6061 →304 →All metals →Custom metal parts →Engineering plastics — Delrin, nylon, PC, PEEK, PTFE — CNC machined, or molded/cast for batches without steel tooling.
Vacuum casting →Injection molding →Silicone and rubber-like parts by molding and casting — seals, masks, soft components and low-volume copies.
Silicone & rubber parts →Medical silicone →The grade decides the price as much as the shape does. Send the designation if you have it; send what the part has to survive if you do not, and the grade is picked from that.
| Material | Designation | Where it fits | Material page |
|---|---|---|---|
| Aluminium 6061 | EN AW-6061, AlMg1SiCu | The default for brackets, housings, heat sinks and structural parts | 6061 |
| Aluminium 7075 | EN AW-7075, AlZn5.5MgCu | Where 6061 bends — roughly twice the yield strength, poorer corrosion resistance | 7075 |
| Stainless 304 | 1.4301, X5CrNi18-10 | General corrosion duty, food and water contact | 304 |
| Stainless 316L | 1.4404, X2CrNiMo17-12-2 | Chlorides, seawater, hot caustic — where 304 pits | 316L |
| Stainless 303 | 1.4305, X8CrNiS18-9 | Free-machining: small turned parts in quantity. Not for welding | stainless grades |
| Stainless 17-4 PH | 1.4542, X5CrNiCuNb16-4 | Hardened after machining to 1000 MPa and above | 17-4 PH |
| Steel C45 | 1.0503, AISI 1045 | Shafts, pins, spacers — the plain carbon steel most parts start from | carbon steel |
| Steel 42CrMo4 | 1.7225, AISI 4140 | Through-hardening, high load: gear blanks, couplings, heavy shafts | 4140 / 42CrMo4 |
| Case-hardening steel | 16MnCr5 / 1.7131, 20MnCr5 / 1.7147 | A hard skin over a tough core: gears, pins, splines | equivalents table |
| Brass CW614N | CuZn39Pb3, C360 | Free-cutting turned parts and fittings; no galling against steel | brass |
| Bronze and gunmetal | CuSn12, EN 1982 | Plain bearings that run hot or edge-loaded | bushings |
| Copper | Cu-ETP, C110 | Thermal and electrical parts — twice the conductivity of aluminium | copper |
| Titanium Gr2 / Gr5 | Ti Gr2, Ti-6Al-4V Gr5 | Strength at low weight, seawater and implant-adjacent duty | titanium |
| POM-C acetal | ISO 9988, Delrin is POM-H | Small precise plastic parts that must keep their size | Delrin and acetal |
| Cast nylon PA6 G | ISO 1874, natural, oil-filled, +MoS2, +GF30 | Gears, wheels, bushes and large rings — cast rod runs to Ø500 mm | cast nylon parts |
| PE-UHMW | ISO 11542, sheet to ISO 15527 | Sliding and abrasion: liners, chain guides, scrapers, screen panels | PE-UHMW parts |
| Polypropylene | ISO 1873, PP-H and PP-C | Acid and plating tanks, scrubbers, flanges — and it welds to itself | polypropylene parts |
| PEEK and PTFE | — | Above 150 °C, and the lowest friction of the shop plastics | materials we machine |
Substitutes are proposed rather than made silently: if a drawing calls a grade that is slow to source, the quote names the equivalent and what changes with it. The plastics side is compared number by number on the engineering plastics chart — density, water uptake, service temperature, friction and abrasion for ten materials.
Everything a custom machined part needs, verified before it ships. Our precision machining services cover turning, milling, 3/4/5-axis and EDM across our manufacturing network — if your drawing calls out something not listed here, ask; this is a summary, not a limit.
| Processes | CNC turning, milling, 3/4/5-axis, EDM, plus vacuum casting & molding for plastic batches |
| Tolerance | ISO 2768-f general; critical features to ±0.01 mm where specified |
| Materials | Aluminium, steel, stainless (304/316), brass, titanium · Delrin/POM, nylon, PC, PEEK, PTFE |
| Part size | Ø1–500 mm turned · up to 800 mm milled envelope |
| Quantity | 1 piece to small-batch production — no setup fee on machined one-offs |
| Threads | Metric, UNC/UNF/UN, BSP/BSW and non-standard pitches, single-point cut & gauge-verified |
| Verification | Thread ring/plug gauge, micrometer & caliper, CMM report on request |
| Certification | ISO 9001:2015 (ISO 13485 for medical parts) |
Every row is a number you can put on a purchase order. Where a standard fixes the value, the standard is named so the figure can be checked rather than taken on trust.
| What | Range | Standard | The page with the full table |
|---|---|---|---|
| Turned diameter | Ø1–500 mm | — | bar, tube or a sawn billet |
| Milled envelope | up to 800 mm | — | plate, block or a casting |
| Bore tolerance | H7 standard, H6 on request | ISO 286 | limits and fits |
| Shaft tolerance | h6, g6, k6, m6 | ISO 286 | limits and fits |
| General tolerance | ISO 2768-m; -f where the drawing says so | ISO 2768-1 | ISO 2768 chart |
| Critical feature | ±0.01 mm | — | stated feature by feature, not across the part |
| Surface finish | Ra 3.2 as machined, Ra 0.8 ground, Ra 0.4 on request | ISO 1302 | roughness chart |
| Metric thread | M1.6–M120, coarse and fine, left-hand | ISO 261 / ISO 965 | fine pitch above M64 |
| Inch thread | UNC, UNF and UN #4–2 in; BSW and BSF | ASME B1.1 / BS 84 | Whitworth chart |
| Pipe and port thread | G / BSPP 1/8–2 in, R / Rc, NPT 1/8–2 in | ISO 228 / ISO 7 / ASME B1.20.1 | thread adapters |
| Power thread | Tr and ACME, single and multi-start | ISO 2901 / ASME B1.5 | ACME lead screws · trapezoidal lead screws |
| Keyway | b × h and depth t1 / t2 by shaft diameter | DIN 6885 | keyway size chart |
| Clearance hole and counterbore | 5.5 mm for M5, 6.6 for M6, 9.0 for M8, 11.0 for M10 | ISO 273 | clearance hole chart |
| Quantity | 1 piece to small batch, no setup fee on a machined one-off | — | one-off parts |
A part that sits inside every row is an ordinary job. A part that breaks one of them — a thread pitch outside the standard series, a bore tighter than H6, a diameter over 500 mm — is the one to describe in the enquiry, because that is what sets the price and the lead time.
Five numbers start a quote without a drawing. Largest diameter, overall length, bore or thread, the one feature that has to fit something else, and how many — from 1 piece. A photo with a caliper across the part carries all five. The measuring routine, including the trap where an inch thread reads as a non-round metric pitch, is on how to measure a thread pitch.
See the process behind it: CNC turning & milling, low-MOQ & one-off parts, or EDM machining for hard metals and sharp internal corners.
Most enquiries name a feature before they name a material. The left column is the feature; the second is what it gets called on drawings and in searches, which is not always the same word twice. Where a standard fixes the dimension, it is named and the full table is one click away.
| Feature | Also called | What it is for | The table or page that covers it |
|---|---|---|---|
| Hex body | across flats, AF, SW, spanner size | A spanner grip turned or milled onto a round part | wrench size chart |
| Square hole | square broach, square drive, square bore | Torque through a square shaft without a key | square hole bushings |
| Keyway | keyseat, key slot, woodruff slot | Stops a hub rotating on a shaft; b × h set by shaft diameter | keyway size chart |
| Internal spline | splined bore, involute spline | Torque over a short engagement where one key would shear | splined bores |
| Left-hand thread | LH thread, reverse thread | Stops a joint backing off under rotation in one direction | threaded rods and studs |
| Fine pitch thread | extra-fine, M20×1.5, M30×2 | Finer adjustment, and thread in a thin wall | fine pitch above M64 |
| Thread undercut | relief groove, runout groove | Lets a thread run cleanly into a shoulder; width set by pitch | thread undercut, DIN 76-1 |
| Blind hole and bottoming thread | blind tap, closed bore | No through path for fluid or light; thread runs to the bottom | hole and thread depths |
| Counterbore and countersink | cbore, spotface, csk, 90° | Puts a screw head level with or below the face | clearance hole chart |
| Stepped diameter | shouldered, multi-diameter | Locates a bearing or a hub axially without a separate collar | custom shafts |
| Shoulder | shoulder screw, stripper bolt, dowel shoulder | A ground bearing surface with a thread behind it | shoulder bolts and pins |
| Flange | flanged bush, collar, lip | Takes axial load and locates the part in its housing | custom flanges |
| Split or clamping slot | saw cut, pinch slot, split bush | Clamps onto a shaft without a key or a set-screw mark | split bushings |
| Cross-drilled hole | transverse hole, pin hole, wire hole | Takes a pin, a lock wire or a grease path | dowel pins |
| Knurl | diamond knurl, straight knurl | Grip on a turned part, or an interference press fit | knurled nuts |
| Set-screw flat | grub screw flat, spot, dog point | Stops a set screw walking and marking the shaft | set screws |
| Taper | Morse taper, 1:10, 1:50, cone seat | A self-holding fit, or a seat that centres itself | custom shafts |
| Sharp internal corner | square corner, no fillet | A milled pocket cannot make one — it is cut by wire or sinker EDM | EDM machining |
A feature the catalogue part does not have is the usual reason a part gets made rather than bought: the size is right, the bore is right, and there is no keyway, no flat, no left-hand thread.
Two features decide most jobs on their own. A keyway ties the part to a shaft diameter, so its width and depth are not free choices — DIN 6885 fixes them, and the keyway size chart lists b × h and t1 / t2 for every shaft from 6 to 500 mm. A thread undercut is the one buyers leave off a sketch and then find the thread will not run to the shoulder; DIN 76-1 sets its width from the pitch, and the thread undercut page has the values.
Every part below has its own page with specs, materials and how to order — many can be reproduced from a sample with no drawing. Can't buy the part anymore? See replacement parts for machines, pumps and equipment. Keeping a machine running? See replacement machine parts. Need a door part? See custom door hardware. Looking for custom fasteners or adapters & fittings? We make those too. Building or repairing a robot cell? See robot parts — gripper jaws, ISO 9409-1 tool flanges and mounting plates. Developing a device that needs its own enclosure? See payment terminal housings — ABS or PC/ABS shells, molded or CNC machined, with board and display cutouts taken off a reference unit.
Don't see your part? This list is not everything we make — tell us what you need and we'll quote it.
Roughly one enquiry in five is for a part that already exists in a catalogue at a price no one-off competes with. We say so instead of quoting against it. The table is the dividing line.
| What you need | In the catalogue? | What we do |
|---|---|---|
| A size, thread and material the catalogue holds | No | Buy it from stock. A distributor's standard part costs less than the bar we would cut it from, and ships tomorrow. |
| The size is right but the bore, keyway or flat is not | Yes | The commonest custom part there is: a stock part bought in and machined, or cut from bar, whichever is cheaper. The quote says which. |
| A part you can only photograph | Yes | Five numbers off a caliper and a photo are enough; the drawing is made here and sent for approval before anything is cut. |
| A discontinued part with the old one in your hand | Yes | Measured, drawn and remade. Wear is measured out rather than copied. |
| One piece | Yes | No setup fee on a machined one-off, and the CAD stays on file for the reorder. |
| Ten thousand small turned parts at commodity price | No | A dedicated screw-machine shop beats us on that. We quote it and say so. |
| A standard bearing, seal or fastener | No | Buy it by part number. Modern standard bearings are metallurgically better and cheaper than anything remade. |
| A rated pressure vessel or a lifting component | No | Not from us — those need a certified design and third-party approval, not a machine shop. |
"The shaft is 34.6 where it is worn, the housing is 45, and it needs a 12 mm keyway. Every supplier sends me a catalogue page."
That is the shape of most of this work: every number on its own is ordinary, and the combination is not in anyone's catalogue.
If you already have a drawing, DXF, sketch or specification, we go straight to quoting and machining — no back-and-forth needed. CNC machining from drawing is the shortest route: send the file (or a photo of a hand sketch with dimensions) and receive a price and lead time within 12 hours.
We machine parts from your drawing in any material — aluminium, steel, stainless, brass, PEEK, Delrin — to the tolerances and surface finish it calls out. That covers bespoke, non-catalogue components for UK and European customers, and it works the same whether you send a full SolidWorks export or a ruler-annotated photo of a rough sketch: we confirm the geometry with you before any metal is cut.
The full checklist of what to send — and exactly what you get back — is on parts from your design.
Accepted drawing formats: STEP, IGES, DXF, DWG, PDF drawing, dimensioned photo, hand sketch scan. If you're unsure whether your file is usable — send it and we'll confirm within the hour.
You don't need engineering software to get a custom part. Pick whichever matches what you're holding — our engineers turn it into a confirmed CAD drawing for free:
Clear photos of an existing part + one reference dimension. From a photo →
A rough drawing with the sizes you know. Sketch to part →
Mail us the part to copy — even worn or broken. Parts from a sample →
Key dimensions and what it does. Order with no CAD →
Discontinued or obsolete part? If you can't buy it anymore, we reproduce it from the old one — see obsolete & discontinued parts, how we reverse engineer them, or get a discontinued plastic part remade.
Upload-a-CAD-file platforms are fast when you already have a finished model and a standard part. For a one-off, an odd part, or something you can only photograph, they're the wrong tool — here's the difference:
| Instant-quote platform | EKINSUN | |
|---|---|---|
| To get a price | CAD file required | Drawing, sketch, photo or sample |
| One-off / odd part | Auto-quoted, no human check | A real engineer reviews it |
| Obsolete part copy | Not supported | Reverse-engineered from the old one |
| You talk to | A web portal | The people cutting the metal |
| Minimum order | Often a batch minimum | 1 piece, no setup fee |
Where each route stops — what an instant quote cannot price, and what a quoted-by-a-person job costs in time instead: instant quote versus custom machining.
Flat and folded sheet-metal parts: laser cutting thickness and tolerance chart · laser-cut plates with holes and cutouts · laser-cut shims and washers 0.03–10 mm · sheet-metal bend radius chart.
Plates are their own family: mounting, adapter, base and fixture plates with tapped holes, counterbores and pockets are on custom machined plates, and plates that film or paper slides over on film guide plates.
One that makes parts to your specific requirement, not off-the-shelf items. EKINSUN custom-makes parts in metal, plastic and silicone by machining, molding and casting — one-offs, discontinued-part replacements and small batches, from a single piece.
Yes — our specialty. Send a photo, a hand sketch with dimensions, or a physical sample; our engineers create the CAD for free, confirm it, then make the part. No CAD software needed.
Metal (aluminium, steel, stainless, brass, titanium…), engineering plastics (Delrin, nylon, PC, PEEK, PTFE…), and silicone or rubber. We choose the material and process to suit your part, quantity and budget.
One piece, with no setup fee on machined parts — a single custom part or prototype is welcome, and we also run small to medium batches.
Instant-quote platforms need a finished CAD file just to price a part, and the quote is automated with no human check. We work from a drawing, sketch, photo or physical sample, and a real engineer reviews every part — which suits one-off, odd or obsolete parts that don't fit an automated portal.
Typically ISO 2768-f general tolerance, with critical features to ±0.01 mm where the drawing calls for it. Threads are checked with ring and plug gauges, diameters with micrometers, and full CMM inspection is available on request.
Yes. Our precision machining services cover CNC turning, milling, 3/4/5-axis and EDM, working to ISO 2768-f general tolerance and down to ±0.01 mm on critical features. Unlike most precision machining companies we don't require a finished CAD file — a drawing, sketch, photo or sample is enough — and there's no setup fee on one-off machined parts.
You have found one — EKINSUN is a custom parts manufacturer. Send a drawing, a hand sketch, photos or the physical part: metal or plastic, one piece or a production batch, machined and shipped worldwide with a quote in 12 hours. And if what you need exists as a standard catalogue item, we tell you so — a stocked part always costs less than a made one.
Machining companies that work from bar and plate rather than from moulds — EKINSUN is one. The practical things to check in any such factory: no tooling charge, one piece accepted as a normal order, a drawing service for customers who only have a sketch or a worn sample, and the honesty to say when a part should be bought instead of made. Those four are exactly how we work.
Photo, sketch, sample or drawing — all accepted. Engineers reply in 12h.
// Qty & price
1 pc
Sample price
Confirm fit before a run
10–50
Unit price drops
Setup cost shared
100+
Best price
All tiers quoted upfront
HOW WE MAKE IT
Metal, plastic or silicone — from a photo, sketch or sample. No CAD needed. Quote in 12 hours.