Custom machined parts including a stainless flange, splined gear shaft, bellows coupling, aluminium bracket and brass bushing in front of a CNC machining centre
// Custom Machined Parts Manufacturer

Custom Machined Parts, Made From a Drawing — or No Drawing at All

Precision CNC machined parts in metal and engineering plastic — turned, milled and gauge-verified. You don't need a CAD file: a drawing, a photo, a sketch or a worn sample is enough for us to engineer and produce it. One-off or small batch.

Metal · Plastic · Silicone
No CAD needed
MOQ: 1 piece
Quote in 12h

One Custom Parts Maker, Any Material

EKINSUN takes the job from a photo, a hand sketch or a worn sample — no finished CAD file required. We're a custom parts manufacturer that picks the right process — CNC machining, injection molding or casting — and the right material for your part, and we'll engineer it from whatever you have. Need one piece, a replacement for a discontinued part, or a small batch? That's exactly our lane. As a precision machining company we hold tight tolerances and gauge-verify every part, and we start from whatever you have: sketch, photo or sample.

Batch of custom CNC-machined parts made by EKINSUN
Real custom parts from EKINSUN — machined, molded and cast to order.

Real Custom Machined Parts We've Made

Not stock photos — actual customer jobs, each machined from a hand sketch and gauge-verified before it shipped. This is what "custom machined parts, no CAD" looks like in practice:

More jobs in the full case-study portfolio →

Custom Parts by Material

Custom Metal Parts

Aluminium, steel, stainless, brass, titanium and more — CNC turned and milled to tight tolerance, with finishing.

6061 →304 →All metals →Custom metal parts →

Custom Plastic Parts

Engineering plastics — Delrin, nylon, PC, PEEK, PTFE — CNC machined, or molded/cast for batches without steel tooling.

Vacuum casting →Injection molding →

Custom Silicone & Rubber

Silicone and rubber-like parts by molding and casting — seals, masks, soft components and low-volume copies.

Silicone & rubber parts →Medical silicone →

The grade decides the price as much as the shape does. Send the designation if you have it; send what the part has to survive if you do not, and the grade is picked from that.

Materials by designation, and what each one is for
MaterialDesignationWhere it fitsMaterial page
Aluminium 6061EN AW-6061, AlMg1SiCuThe default for brackets, housings, heat sinks and structural parts6061
Aluminium 7075EN AW-7075, AlZn5.5MgCuWhere 6061 bends — roughly twice the yield strength, poorer corrosion resistance7075
Stainless 3041.4301, X5CrNi18-10General corrosion duty, food and water contact304
Stainless 316L1.4404, X2CrNiMo17-12-2Chlorides, seawater, hot caustic — where 304 pits316L
Stainless 3031.4305, X8CrNiS18-9Free-machining: small turned parts in quantity. Not for weldingstainless grades
Stainless 17-4 PH1.4542, X5CrNiCuNb16-4Hardened after machining to 1000 MPa and above17-4 PH
Steel C451.0503, AISI 1045Shafts, pins, spacers — the plain carbon steel most parts start fromcarbon steel
Steel 42CrMo41.7225, AISI 4140Through-hardening, high load: gear blanks, couplings, heavy shafts4140 / 42CrMo4
Case-hardening steel16MnCr5 / 1.7131, 20MnCr5 / 1.7147A hard skin over a tough core: gears, pins, splinesequivalents table
Brass CW614NCuZn39Pb3, C360Free-cutting turned parts and fittings; no galling against steelbrass
Bronze and gunmetalCuSn12, EN 1982Plain bearings that run hot or edge-loadedbushings
CopperCu-ETP, C110Thermal and electrical parts — twice the conductivity of aluminiumcopper
Titanium Gr2 / Gr5Ti Gr2, Ti-6Al-4V Gr5Strength at low weight, seawater and implant-adjacent dutytitanium
POM-C acetalISO 9988, Delrin is POM-HSmall precise plastic parts that must keep their sizeDelrin and acetal
Cast nylon PA6 GISO 1874, natural, oil-filled, +MoS2, +GF30Gears, wheels, bushes and large rings — cast rod runs to Ø500 mmcast nylon parts
PE-UHMWISO 11542, sheet to ISO 15527Sliding and abrasion: liners, chain guides, scrapers, screen panelsPE-UHMW parts
PolypropyleneISO 1873, PP-H and PP-CAcid and plating tanks, scrubbers, flanges — and it welds to itselfpolypropylene parts
PEEK and PTFE—Above 150 °C, and the lowest friction of the shop plasticsmaterials we machine

Substitutes are proposed rather than made silently: if a drawing calls a grade that is slow to source, the quote names the equivalent and what changes with it. The plastics side is compared number by number on the engineering plastics chart — density, water uptake, service temperature, friction and abrasion for ten materials.

Precision Machining Capabilities & Tolerances

Everything a custom machined part needs, verified before it ships. Our precision machining services cover turning, milling, 3/4/5-axis and EDM across our manufacturing network — if your drawing calls out something not listed here, ask; this is a summary, not a limit.

ProcessesCNC turning, milling, 3/4/5-axis, EDM, plus vacuum casting & molding for plastic batches
ToleranceISO 2768-f general; critical features to ±0.01 mm where specified
MaterialsAluminium, steel, stainless (304/316), brass, titanium · Delrin/POM, nylon, PC, PEEK, PTFE
Part sizeØ1–500 mm turned · up to 800 mm milled envelope
Quantity1 piece to small-batch production — no setup fee on machined one-offs
ThreadsMetric, UNC/UNF/UN, BSP/BSW and non-standard pitches, single-point cut & gauge-verified
VerificationThread ring/plug gauge, micrometer & caliper, CMM report on request
CertificationISO 9001:2015 (ISO 13485 for medical parts)

Sizes, Threads and Tolerances, With the Standard Behind Each One

Every row is a number you can put on a purchase order. Where a standard fixes the value, the standard is named so the figure can be checked rather than taken on trust.

What we cut, and to what
WhatRangeStandardThe page with the full table
Turned diameterØ1–500 mm—bar, tube or a sawn billet
Milled envelopeup to 800 mm—plate, block or a casting
Bore toleranceH7 standard, H6 on requestISO 286limits and fits
Shaft toleranceh6, g6, k6, m6ISO 286limits and fits
General toleranceISO 2768-m; -f where the drawing says soISO 2768-1ISO 2768 chart
Critical feature±0.01 mm—stated feature by feature, not across the part
Surface finishRa 3.2 as machined, Ra 0.8 ground, Ra 0.4 on requestISO 1302roughness chart
Metric threadM1.6–M120, coarse and fine, left-handISO 261 / ISO 965fine pitch above M64
Inch threadUNC, UNF and UN #4–2 in; BSW and BSFASME B1.1 / BS 84Whitworth chart
Pipe and port threadG / BSPP 1/8–2 in, R / Rc, NPT 1/8–2 inISO 228 / ISO 7 / ASME B1.20.1thread adapters
Power threadTr and ACME, single and multi-startISO 2901 / ASME B1.5ACME lead screws · trapezoidal lead screws
Keywayb × h and depth t1 / t2 by shaft diameterDIN 6885keyway size chart
Clearance hole and counterbore5.5 mm for M5, 6.6 for M6, 9.0 for M8, 11.0 for M10ISO 273clearance hole chart
Quantity1 piece to small batch, no setup fee on a machined one-off—one-off parts

A part that sits inside every row is an ordinary job. A part that breaks one of them — a thread pitch outside the standard series, a bore tighter than H6, a diameter over 500 mm — is the one to describe in the enquiry, because that is what sets the price and the lead time.

Five numbers start a quote without a drawing. Largest diameter, overall length, bore or thread, the one feature that has to fit something else, and how many — from 1 piece. A photo with a caliper across the part carries all five. The measuring routine, including the trap where an inch thread reads as a non-round metric pitch, is on how to measure a thread pitch.

See the process behind it: CNC turning & milling, low-MOQ & one-off parts, or EDM machining for hard metals and sharp internal corners.

Part Features, and What Buyers Call Them

Most enquiries name a feature before they name a material. The left column is the feature; the second is what it gets called on drawings and in searches, which is not always the same word twice. Where a standard fixes the dimension, it is named and the full table is one click away.

Features cut to order
FeatureAlso calledWhat it is forThe table or page that covers it
Hex bodyacross flats, AF, SW, spanner sizeA spanner grip turned or milled onto a round partwrench size chart
Square holesquare broach, square drive, square boreTorque through a square shaft without a keysquare hole bushings
Keywaykeyseat, key slot, woodruff slotStops a hub rotating on a shaft; b × h set by shaft diameterkeyway size chart
Internal splinesplined bore, involute splineTorque over a short engagement where one key would shearsplined bores
Left-hand threadLH thread, reverse threadStops a joint backing off under rotation in one directionthreaded rods and studs
Fine pitch threadextra-fine, M20×1.5, M30×2Finer adjustment, and thread in a thin wallfine pitch above M64
Thread undercutrelief groove, runout grooveLets a thread run cleanly into a shoulder; width set by pitchthread undercut, DIN 76-1
Blind hole and bottoming threadblind tap, closed boreNo through path for fluid or light; thread runs to the bottomhole and thread depths
Counterbore and countersinkcbore, spotface, csk, 90°Puts a screw head level with or below the faceclearance hole chart
Stepped diametershouldered, multi-diameterLocates a bearing or a hub axially without a separate collarcustom shafts
Shouldershoulder screw, stripper bolt, dowel shoulderA ground bearing surface with a thread behind itshoulder bolts and pins
Flangeflanged bush, collar, lipTakes axial load and locates the part in its housingcustom flanges
Split or clamping slotsaw cut, pinch slot, split bushClamps onto a shaft without a key or a set-screw marksplit bushings
Cross-drilled holetransverse hole, pin hole, wire holeTakes a pin, a lock wire or a grease pathdowel pins
Knurldiamond knurl, straight knurlGrip on a turned part, or an interference press fitknurled nuts
Set-screw flatgrub screw flat, spot, dog pointStops a set screw walking and marking the shaftset screws
TaperMorse taper, 1:10, 1:50, cone seatA self-holding fit, or a seat that centres itselfcustom shafts
Sharp internal cornersquare corner, no filletA milled pocket cannot make one — it is cut by wire or sinker EDMEDM machining

A feature the catalogue part does not have is the usual reason a part gets made rather than bought: the size is right, the bore is right, and there is no keyway, no flat, no left-hand thread.

Two features decide most jobs on their own. A keyway ties the part to a shaft diameter, so its width and depth are not free choices — DIN 6885 fixes them, and the keyway size chart lists b × h and t1 / t2 for every shaft from 6 to 500 mm. A thread undercut is the one buyers leave off a sketch and then find the thread will not run to the shoulder; DIN 76-1 sets its width from the pitch, and the thread undercut page has the values.

Custom Parts We Make

Every part below has its own page with specs, materials and how to order — many can be reproduced from a sample with no drawing. Can't buy the part anymore? See replacement parts for machines, pumps and equipment. Keeping a machine running? See replacement machine parts. Need a door part? See custom door hardware. Looking for custom fasteners or adapters & fittings? We make those too. Building or repairing a robot cell? See robot parts — gripper jaws, ISO 9409-1 tool flanges and mounting plates. Developing a device that needs its own enclosure? See payment terminal housings — ABS or PC/ABS shells, molded or CNC machined, with board and display cutouts taken off a reference unit.

Housings, Bodies & Fluid Parts

Don't see your part? This list is not everything we make — tell us what you need and we'll quote it.

When a Standard Part Is the Right Answer

Roughly one enquiry in five is for a part that already exists in a catalogue at a price no one-off competes with. We say so instead of quoting against it. The table is the dividing line.

Made to order, or bought from stock
What you needIn the catalogue?What we do
A size, thread and material the catalogue holdsNoBuy it from stock. A distributor's standard part costs less than the bar we would cut it from, and ships tomorrow.
The size is right but the bore, keyway or flat is notYesThe commonest custom part there is: a stock part bought in and machined, or cut from bar, whichever is cheaper. The quote says which.
A part you can only photographYesFive numbers off a caliper and a photo are enough; the drawing is made here and sent for approval before anything is cut.
A discontinued part with the old one in your handYesMeasured, drawn and remade. Wear is measured out rather than copied.
One pieceYesNo setup fee on a machined one-off, and the CAD stays on file for the reorder.
Ten thousand small turned parts at commodity priceNoA dedicated screw-machine shop beats us on that. We quote it and say so.
A standard bearing, seal or fastenerNoBuy it by part number. Modern standard bearings are metallurgically better and cheaper than anything remade.
A rated pressure vessel or a lifting componentNoNot from us — those need a certified design and third-party approval, not a machine shop.

"The shaft is 34.6 where it is worn, the housing is 45, and it needs a 12 mm keyway. Every supplier sends me a catalogue page."

That is the shape of most of this work: every number on its own is ordinary, and the combination is not in anyone's catalogue.

CNC Machining From Drawing — Already Have a Sketch or Spec?

If you already have a drawing, DXF, sketch or specification, we go straight to quoting and machining — no back-and-forth needed. CNC machining from drawing is the shortest route: send the file (or a photo of a hand sketch with dimensions) and receive a price and lead time within 12 hours.

We machine parts from your drawing in any material — aluminium, steel, stainless, brass, PEEK, Delrin — to the tolerances and surface finish it calls out. That covers bespoke, non-catalogue components for UK and European customers, and it works the same whether you send a full SolidWorks export or a ruler-annotated photo of a rough sketch: we confirm the geometry with you before any metal is cut.

The full checklist of what to send — and exactly what you get back — is on parts from your design.

Accepted drawing formats: STEP, IGES, DXF, DWG, PDF drawing, dimensioned photo, hand sketch scan. If you're unsure whether your file is usable — send it and we'll confirm within the hour.

No CAD? Order From What You Have

You don't need engineering software to get a custom part. Pick whichever matches what you're holding — our engineers turn it into a confirmed CAD drawing for free:

01

A photo

Clear photos of an existing part + one reference dimension. From a photo →

02

A hand sketch

A rough drawing with the sizes you know. Sketch to part →

03

A physical sample

Mail us the part to copy — even worn or broken. Parts from a sample →

04

Just measurements

Key dimensions and what it does. Order with no CAD →

Discontinued or obsolete part? If you can't buy it anymore, we reproduce it from the old one — see obsolete & discontinued parts, how we reverse engineer them, or get a discontinued plastic part remade.

EKINSUN vs. an Instant-Quote Platform

Upload-a-CAD-file platforms are fast when you already have a finished model and a standard part. For a one-off, an odd part, or something you can only photograph, they're the wrong tool — here's the difference:

 Instant-quote platformEKINSUN
To get a priceCAD file requiredDrawing, sketch, photo or sample
One-off / odd partAuto-quoted, no human checkA real engineer reviews it
Obsolete part copyNot supportedReverse-engineered from the old one
You talk toA web portalThe people cutting the metal
Minimum orderOften a batch minimum1 piece, no setup fee

Where each route stops — what an instant quote cannot price, and what a quoted-by-a-person job costs in time instead: instant quote versus custom machining.

Flat and folded sheet-metal parts: laser cutting thickness and tolerance chart · laser-cut plates with holes and cutouts · laser-cut shims and washers 0.03–10 mm · sheet-metal bend radius chart.

Plates are their own family: mounting, adapter, base and fixture plates with tapped holes, counterbores and pockets are on custom machined plates, and plates that film or paper slides over on film guide plates.

Frequently Asked Questions

One that makes parts to your specific requirement, not off-the-shelf items. EKINSUN custom-makes parts in metal, plastic and silicone by machining, molding and casting — one-offs, discontinued-part replacements and small batches, from a single piece.

Yes — our specialty. Send a photo, a hand sketch with dimensions, or a physical sample; our engineers create the CAD for free, confirm it, then make the part. No CAD software needed.

Metal (aluminium, steel, stainless, brass, titanium…), engineering plastics (Delrin, nylon, PC, PEEK, PTFE…), and silicone or rubber. We choose the material and process to suit your part, quantity and budget.

One piece, with no setup fee on machined parts — a single custom part or prototype is welcome, and we also run small to medium batches.

Instant-quote platforms need a finished CAD file just to price a part, and the quote is automated with no human check. We work from a drawing, sketch, photo or physical sample, and a real engineer reviews every part — which suits one-off, odd or obsolete parts that don't fit an automated portal.

Typically ISO 2768-f general tolerance, with critical features to ±0.01 mm where the drawing calls for it. Threads are checked with ring and plug gauges, diameters with micrometers, and full CMM inspection is available on request.

Yes. Our precision machining services cover CNC turning, milling, 3/4/5-axis and EDM, working to ISO 2768-f general tolerance and down to ±0.01 mm on critical features. Unlike most precision machining companies we don't require a finished CAD file — a drawing, sketch, photo or sample is enough — and there's no setup fee on one-off machined parts.

You have found one — EKINSUN is a custom parts manufacturer. Send a drawing, a hand sketch, photos or the physical part: metal or plastic, one piece or a production batch, machined and shipped worldwide with a quote in 12 hours. And if what you need exists as a standard catalogue item, we tell you so — a stocked part always costs less than a made one.

Machining companies that work from bar and plate rather than from moulds — EKINSUN is one. The practical things to check in any such factory: no tooling charge, one piece accepted as a normal order, a drawing service for customers who only have a sketch or a worn sample, and the honesty to say when a part should be bought instead of made. Those four are exactly how we work.

Need a Custom Part Made?

Metal, plastic or silicone — from a photo, sketch or sample. No CAD needed. Quote in 12 hours.

Get a Quote →