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PEEK Machining — UL94 V-0 Test Data, Heat Limits and Custom PEEK Parts

PEEK is UL94 V-0 as it comes: the PEEK from our material supply burned 12 s in total at 3.2 mm and 42.1 s at 1.5 mm, against a 50 s limit. The bar-by-bar data, the heat limits and when PEEK is worth its price are below — and the part can be machined from 1 piece.

UL94 V-0 at 1.5 and 3.2 mm
Bar-by-bar burn data
Tg 143 °C · Tm 343 °C
PEEK parts from 1 piece · 12 h quote

EKINSUN machines PEEK parts to drawing or from a sample in our own CNC factory, from 1 piece — operating handles, insulators, bushings, valve seats and interlock parts for electrical equipment. PEEK is chosen when one plastic part has to take heat above 150 °C, carry a load and meet UL94 V-0 at the same time.

Is PEEK UL94 V-0? Yes, without flame-retardant additives. Five 3.2 mm bars of the PEEK from our material supply burned 12 s in total and five 1.5 mm bars 42.1 s, against the 50 s V-0 limit.

PEEK key properties

Unfilled PEEK has a density of 1.30 g/cm³, a tensile strength of about 100 MPa, a glass transition at 143 °C and a melting point of 343 °C. Above 143 °C it keeps its shape but loses stiffness, which matters for parts that carry load hot.

PEEK, unfilled — key properties for part design
PropertyValue
Density1.30 g/cm³
Tensile strengthabout 100 MPa
Glass transition (Tg)143 °C
Melting point (Tm)343 °C
Flame ratingUL94 V-0 — test data below
Flame retardant addedNone needed

Property values are typical for unfilled PEEK. Glass- or carbon-filled PEEK is stiffer and has other values; name the grade on the drawing if it matters.

UL94 V-0 test data for PEEK

PEEK from our material supply was burn-tested in two batches by independent laboratories, by the UL94 vertical method, and both batches rated V-0. Each batch is five bars, each bar flamed twice for 10 seconds.

PEEK, 1.5 mm test bars, UL94 vertical burn (tested 2025) — after-flame t1 and t2, afterglow t3, in seconds — result V-0
Bart1 (s)t2 (s)t3 (s)t2 + t3 (s)Burned to clampCotton ignited
Bar 13.14.60.34.9NoNo
Bar 23.68.70.49.1NoNo
Bar 35.93.90.24.1NoNo
Bar 43.42.00.52.5NoNo
Bar 53.93.00.23.2NoNo
Total t1 + t2, 5 bars42.1 s (V-0 limit 50 s)
PEEK, 3.2 mm test bars, UL94 vertical burn (tested 2019) — after-flame t1 and t2 in seconds — result V-0
Bart1 (s)t2 (s)t2 + t3 (s)Burned to clampCotton ignited
Bar 1022NoNo
Bar 2033NoNo
Bar 3022NoNo
Bar 4033NoNo
Bar 5022NoNo
Total t1 + t2, 5 bars12 s (V-0 limit 50 s)
Bar chart of the after-flame times t1 and t2 of five PEEK test bars at 1.5 mm and five at 3.2 mm in the UL94 vertical burn test, all below the 10 second V-0 limit 0246810 V-0 limit per flame: 10 s after-flame, s 3.14.6bar 13.68.7bar 25.93.9bar 33.42.0bar 43.93.0bar 502bar 103bar 202bar 303bar 402bar 5 1.5 mm bars total 42.1 s of 50 s allowed 3.2 mm bars total 12 s of 50 s allowed t1 after 1st flame t2 after 2nd flame

At 3.2 mm the PEEK never kept burning after the first flame and stopped within 3 seconds after the second. At 1.5 mm the longest single after-flame was 8.7 seconds against the 10-second limit and the five bars together burned 42.1 of the 50 seconds allowed — still V-0, with less margin. PEEK walls under 1.5 mm should be discussed before ordering. What V-0, V-1 and V-2 require is set out in the UL94 rating chart.

Need a PEEK part for a panel or a hot, loaded duty? Send the drawing or the old part. EKINSUN machines PEEK from 1 piece in our own CNC factory; runs of several hundred can also be injection-moulded at our partner factories. The more pieces, the lower the unit price. Quote within 12 hours.

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Machined or moulded PEEK

Machined PEEK starts at 1 piece and holds machined tolerances on every face; injection moulding pays off from several hundred identical parts, because the mould is paid for once.

Machined or injection-moulded PEEK
Machined from rod or plateInjection-moulded
QuantityFrom 1 pieceUsually several hundred and up, to pay for the mould
WhereOur own CNC factoryPartner factories
ColourNatural (beige), black or redNatural, black or red; other colours on request
TolerancesMachined tolerances on every faceSet by the mould

PEEK or a cheaper plastic

PEEK costs several times as much as PA66 or POM, so it earns its place only where heat, load and the flame rating meet in one part. The table sorts the common cases.

PEEK or a cheaper plastic — by duty
Your dutyPEEK needed?Cheaper choice
V-0 only, below 120 °C, light loadUsually notFlame-retardant PA66 or PBT — see the UL94 chart
V-0 and above 150 °CYes, or PPSPPS where impact load is low
Wear part, no flame rating, room temperatureNoPOM or PA6
Gear or plate carrying the mechanism loadOften noSteel, machined and zinc-plated — see custom spur gears
Insulating part next to a hot coil or busbar, under loadYes—

Replacing parts of a mechanism that is no longer made? Send the old parts — plastic and metal — or photos with caliper readings. We machine the plastic parts in PEEK and the gears and plates in zinc-plated steel, matched as a set, from 1 piece; quote within 12 hours. See parts made from a sample.

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Quick answers on PEEK

Can PEEK be red?

Yes. Besides natural (beige) and black, PEEK parts can be made in red — machined from 1 piece or moulded in larger runs. Name the colour on the drawing or in the enquiry.

Is the PEEK UL-listed?

The data for the PEEK from our material supply is a UL94 vertical-burn test result, not a UL listing. If you need a UL-listed grade, say so in the enquiry and the grade is chosen for it.

Related pages: UL94 rating chart for plastics; engineering plastics comparison chart; plastic trade names; plastic bushings and bearings; nylon machining.

PEEK questions

Yes. PEEK reaches UL94 V-0 without added flame retardant; test bars of the PEEK from our material supply rated V-0 at 1.5 mm and 3.2 mm.

PEEK has its glass transition at 143 °C and melts at 343 °C; above 143 °C it keeps its shape but loses stiffness under load.

Yes. EKINSUN machines PEEK from 1 piece, from a drawing, a sketch or the old part, quoted within 12 hours.

Yes. Besides natural (beige) and black, PEEK parts can be made in red — machined from 1 piece or moulded in larger runs.

The data for the PEEK from our material supply is a UL94 vertical-burn test result, not a UL listing. If you need a UL-listed grade, tell us in the enquiry.

Need the PEEK part?

Handles, insulators, bushings, seats and interlock parts in PEEK, machined to drawing or from the old part — from 1 piece, quote within 12 hours.

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