What We Make
A solar energy storage system contains multiple structural enclosures and housings — for the controller, the BMS, the display, the control panel, and the fluid routing components. We manufacture every one of those parts, from a single prototype to a complete matched set ready for electronics integration.
Controller Housing
Enclosures for solar charge controllers — injection-molded ABS or UV-stabilised ASA for outdoor installations, with vent and connector cutouts.
Controller housing →BMS Enclosure
Battery management system housings with PCB mounting bosses, thermal management features and IP-rated sealing grooves for outdoor BESS.
BMS enclosure →Display Module Housing
Front-panel and display bezels for monitoring screens — clear polycarbonate windows, precise display cutouts, weatherproof options.
Display housing →Control Panel
Operator panels with button cutouts, indicator windows and cable entry points — machined or molded to your interface layout.
Control panel →Fluid Components
Cooling manifolds, liquid fittings, threaded connectors and fluid-carrying parts for liquid-cooled energy storage assemblies.
Fluid fittings →Full Structural Assembly
All enclosures and structural parts manufactured and assembled together — fit-verified before shipment, ready for electronics.
Assembly →What this is not:
❌ We do not sell complete solar energy storage systems or branded BESS products.
❌ We do not supply battery cells, BMS circuit boards or inverters.
❌ We do not sell solar panels or grid connection equipment.
✅ We manufacture the custom structural enclosures and parts that house solar energy storage components — to your design or from a reference product.
Balance-of-System Metalwork: Boxes, Brackets and Turned Parts
Around every solar installation sits a layer of metalwork the component catalogues do not cover — and it is where a large share of our solar enquiries actually land. A solar connection box whose gland positions match your cable run, an inverter bracket drilled for the unit's holes on one side and your wall or rack on the other, a switchboard plate with cut-outs landing exactly on your breakers and displays, and the turned parts for solar panel mounting — standoffs, spacers, pivot pins, custom bolts — that trackers and odd roofs consume.
| Part | What we make | The honest route when stock fits |
|---|---|---|
| Solar connection / junction boxes | Machined aluminium boxes with O-ring groove and gland ports sized to your cables, sealed for outdoor mounting | A stock IP65 box is cheap and good — buy it unless the size, mounting or port layout fails you |
| Inverter & charge-controller brackets | Brackets and adapter plates matched to the unit's hole pattern and your structure | No catalogue lists the bracket between YOUR two hole patterns — this is custom by nature |
| Switchboard & distribution plates | Front, middle and rear panel plates with breaker, display and button cut-outs to your layout — see custom machined enclosures | Stock panels fit stock layouts; retrofits and custom cabinets do not |
| Turned parts for solar panels | Standoffs, spacers, bushings, pivot pins and custom fasteners for panel mounting and trackers, from 1 piece | Standard M8/M10 hardware first — custom starts where the drawing does |
| Cooling manifolds for liquid-cooled BESS | Coolant distribution blocks and bars machined to your port count and spacing — see liquid cooling manifolds | Stock manifold geometry that matches your loop is the cheaper buy |
| Electrical internals | Not us — breakers, wiring and certification stay with your electrician, as above | We machine the metal; the electrical fit-out is the installer's trade |
// PRODUCT REFERENCE — WHAT WE MANUFACTURE FOR A PRODUCT LIKE THIS
A compact all-in-one solar power kit — integrating a 10 W solar panel, 18650 battery pack and controller in a single weatherproof unit — is a good example of the product type we make structural parts for. The electronics, cells and panel are bought-in components. The structural shell is what we manufacture:
FRONT OUTER SHELL
Flat-panel front housing with solar panel lip and glazing frame. Carbon fibre texture, UV-stable ASA or ABS. Approx 27 × 26 × 1.5 cm.
BACK HOUSING
Deep-draw rear enclosure forming the battery compartment — cell dividers, PCB mounting bosses and cable routing. IP66 sealing groove.
CONTROLLER SECTION
Integrated controller/BMS housing within the back shell — PCB standoffs, thermal clearances, connector cutouts for USB-A / USB-C / DC plugs.
MOUNTING BRACKET INTERFACE
Wall and bracket mount features moulded into the back housing — keyhole slots, M-bolt boss clusters, binding-strap channels.
What we do not supply: the solar cells, 18650 battery cells, BMS PCB, or controller electronics. Those are your bought-in components. We manufacture only the structural enclosures that house them — to your design or reverse-engineered from a reference unit. See the from-sample process →
No CAD? Send What You Have
Solar energy storage products are often in active development — CAD may be incomplete, outdated, or non-existent. We work with whatever starting point you have:
Our engineers measure the reference, reconstruct the structural CAD for free, and confirm every critical dimension with you before cutting any material. Nothing is manufactured until you approve the drawing.
How It Works — From Reference to Finished Enclosures
Send the reference
Mail a sample unit, a reference product, or clear photos. We confirm what information we need before you ship anything.
Measure & model
Every structural feature is measured using digital calipers, thread gauges, and 3D scanning for complex geometry. The structural CAD is rebuilt — free with your quote.
Confirm the drawing
You review the dimensional drawing for each enclosure and housing. We adjust until every feature matches your intent. No production until you approve.
Manufacture & assemble
CNC machining for prototypes and aluminium parts. Injection molding for plastic production runs. Final assembly and fit verification before shipment.
Fluid Components — An Advantage Other Enclosure Suppliers Don't Have
Liquid-cooled energy storage systems need more than enclosures. They need cooling manifolds, threaded fittings, flow connectors and custom fluid-carrying parts. We manufacture all of these alongside the structural housings — one supplier for the full structural and fluid package. See our adapters & fittings pages for fluid component details.
Applications — Where These Enclosures Are Used
Outdoor and camping power station housings
Residential battery energy storage enclosures
Field monitoring station controller housings
Vehicle-mounted and mobile power unit cases
Small commercial load-shifting system enclosures
Remote installation controller and BMS housings
Materials for Solar Storage Enclosures
ABS
Standard indoor and light-outdoor enclosures. Good impact resistance, easy to machine and mold. Cost-effective for prototypes and small runs.
ASA
UV-stabilised alternative to ABS for outdoor solar installations. Maintains colour and impact strength under prolonged sun exposure.
Polycarbonate
Clear display windows and high-impact panel covers. Excellent optical clarity and temperature resistance.
Aluminium 6061
Machined chassis, heatsink-integrated enclosures and structural frames requiring thermal performance and tighter tolerances. Where the fin field carries the load rather than the case wall, it becomes an aluminium heat sink in its own right.
6061 detail →From Prototype to Production
Prototype (1–5 pcs)
CNC-machined or vacuum-cast enclosures in days. Verify fit, thermal clearances and assembly access before committing to tooling.
Prototype process →Small batch (10–500 pcs)
Injection-molded runs from aluminium tooling. Cost-effective initial production for market trials without high-volume tooling investment.
Assembly detail →From a reference product
Have a competitor unit or a product you want to improve structurally? We reverse engineer the enclosure geometry and reproduce all housings in a better material.
From sample →One supplier for all the structural enclosures — plus fluid components. Building a portable or residential energy storage product means sourcing controller housing, BMS enclosure, display bezel and fluid fittings from separate suppliers. We manufacture the full structural set, verify that everything fits together, and deliver it as a matched assembly ready for your electronics and battery pack.
All Solar Energy System Parts — Page by Page
Complete System Case Study
A full project walkthrough — from reference sample to finished structural assembly.
Full case study →Controller Housing
Solar charge controller enclosures — outdoor-rated, connector cutouts, venting options.
Controller housing →BMS Enclosure
Battery management system housings with sealing and thermal management features.
BMS enclosure →Display Module Housing
Monitor bezels and display enclosures with precision display cutouts.
Display housing →From a Sample Product
Reverse engineering and structural reproduction from a reference unit.
From sample →Related Capabilities
- Parts from a sample — any enclosure reproduced from a physical reference, no CAD needed
- Reverse engineering — complete structural measurement and CAD reconstruction
- Adapters & fluid fittings — cooling manifolds, threaded connectors and fluid components
- Vacuum casting — fast plastic prototypes in ABS-like and PC-like materials
- 6061 aluminium machining — heatsink-integrated and structural aluminium enclosures
- Payment terminal structural parts — we also build complete structural sets for payment terminal devices
Frequently Asked Questions
Yes — we manufacture custom plastic and aluminium enclosures for solar controllers, battery management systems, display modules and control panels. We work from your sample, reference design or photos. No CAD file is required to get started.
No. Send a physical sample, reference product, photos from several angles, or a hand sketch with key dimensions. We measure and model the enclosure for free, confirm the drawing with you, then manufacture.
Yes. For outdoor applications we use UV-stabilised ABS or ASA, or powder-coated aluminium. We can also design IP-rated gasket grooves and sealing features into the enclosure. Tell us the installation environment when you enquire and we'll recommend the right approach.
One piece. A single prototype enclosure is welcome. We use CNC machining or vacuum casting for prototypes and very small runs, and move to injection molding when batch quantities make tooling cost-effective.
Yes. Send the reference unit or photos and we measure every structural feature, rebuild the CAD, and reproduce it in the right material. We make compatible structural housings — we do not copy electronics, firmware or branded markings.
Yes — this is one of our advantages. In addition to plastic and aluminium housings, we manufacture fluid fittings, cooling manifolds, threaded connectors and fluid-carrying components for liquid-cooled energy storage assemblies. See our adapters & fittings pages for details.
A CNC-machined or vacuum-cast prototype enclosure typically takes 7–15 business days from CAD confirmation, depending on size and complexity. We give a specific lead time in your quote.
Yes — the balance-of-system metalwork: machined junction and connection boxes with gland ports sized to your cables, inverter and charge-controller brackets matched to the unit's holes and your structure, switchboard plates with cut-outs to your layout, and turned parts for panel mounting — standoffs, spacers, bushings, pivot pins and custom fasteners — from 1 piece. The boundary stays the same as the rest of this page: we machine the metal; breakers, wiring and electrical certification stay with your installer, and a stock IP65 box is the better buy whenever it genuinely fits.
Get a Quote on Enclosures
Sample, photo or sketch accepted. Engineers reply in 12h.
// Qty & price
1 pc
Sample price
Confirm fit before a run
10–50
Unit price drops
Setup cost shared
100+
Best price
All tiers quoted upfront
- →No distributor — you pay the maker directly
- →CAD saved after first order — reorder anytime at lower unit price