// Custom Part · Flange

Custom Machined Flanges

Matched to your bolt pattern, with a sealing face that's actually flat. Machined in stainless steel, steel or aluminium — one-off, or an interchangeable batch.

True-position bolt holes
Flat sealing face
Al · steel · stainless
MOQ: 1 piece

A Flange Has to Match and Seal

A flange exists to join two things and, often, to seal them. So its value lives in three features: the bolt pattern (which must match the mating flange), the centre bore (which must line up with the pipe, shaft or port), and the sealing face (which must be flat for a gasket or O-ring to hold). Machined from solid, we hold all three precisely — and across a batch, so every flange is interchangeable.

Batch of CNC-machined aluminium flanges with matched bolt patterns by EKINSUN
A batch of machined flanges — matched bolt pattern, flat sealing face, centre bore.

Custom Flange Specifications

AttributeCapability
Materials6061 aluminium, mild & alloy steel, 304/316 stainless
Bolt patternStandard or bespoke; true position from a common datum
Sealing faceFlat; raised face, O-ring groove or recess on request
Centre boreBored/turned concentric to the bolt circle
Tolerance±0.025 mm on critical features; controlled flatness
QuantityOne-off to interchangeable batch

Flange Standards & Pressure Classes

Need a flange to a recognised standard? We machine to the common ones — and, unlike the forged-flange stockists, we also make the non-standard, adapter and obsolete flanges they can't supply from a catalogue.

StandardClasses / ratings
ASME / ANSI B16.5NPS ½–24″ · Class 150 / 300 / 600 / 900 / 1500 / 2500
ASME B16.47 (A/B)Large-diameter flanges
DIN / EN 1092-1PN 6 / 10 / 16 / 25 / 40
JIS5K / 10K / 16K / 20K
Face typesRaised Face (RF) · Flat Face (FF) · Ring-Type Joint (RTJ)

Standard pipe-flange materials such as A105 carbon steel and A182 F304/F316 stainless are available with certs. Working to a drawing, a standard callout, or a sample — we match it.

Flange Types We Machine

  • Pipe & port flanges — to match an existing pattern
  • Shaft / bearing flanges — concentric pilots and bores
  • Blind & closure flanges — sealed ends
  • Adapter flanges — converting one bolt pattern to another
  • Motor / pump mounting flanges — with register spigots
Assortment of custom flange adapters — bolt-pattern flanges with threaded bores, male threaded bosses and register spigots in stainless steel and black-finished steel
Flange adapters in every working pattern — bolt circle one side, thread or spigot the other, machined to the mating part.
Custom flange adapter machined in stainless steel — six-hole bolt circle flange with internally threaded centre bore and register boss
Flange-to-thread adapter — six-bolt pattern, internal thread and register boss in one piece.

Stainless Steel, Steel & Aluminium Flanges

Material is usually the first call on a flange. A stainless steel flange in 304 or 316/316L is the default wherever corrosion, washdown, hygiene or a marine or chemical medium is involved — and a stainless steel pipe flange machined from solid avoids the porosity of a cheap casting. A steel flange (mild or alloy, A105-grade carbon steel) gives strength at lower cost for structural and non-corrosive duty, while a 6061 aluminium flange keeps weight down on non-pressure mounts and brackets. Tell us the pressure, medium and environment and we machine the metal flange to suit, with a material certificate on request.

Matching & Sealing

Send the bolt circle diameter, hole count, hole size and centre bore — or the mating/old flange itself — and we machine a flange that bolts straight on. The sealing face is machined flat and to the finish a gasket needs, with O-ring grooves or raised faces added as required. Flatness and hole position are verified on inspection. See our bolt-pattern-matched flange batch for how we hold position across a run.

Replacing an obsolete flange? Send the old one or a rubbing/photo of the bolt pattern. We reproduce it to nominal in the right material — no drawing needed, via no-CAD ordering.

Frequently Asked Questions

Yes. Give us the bolt circle, hole count, hole size and centre bore — or send the mating/old flange — and we machine a match with holes true to position so it bolts straight on.

Yes — flat and to the gasket/O-ring finish, with O-ring grooves, raised faces or recesses as required, and consistent flatness across a batch.

6061 aluminium for light non-pressure flanges, steel for strength, 304/316 stainless for corrosion or hygiene. Material certs available.

Both — a single flange is machined from solid with no tooling; batches are made interchangeable for production or spares.

Yes — stainless steel flanges (304/316) and steel flanges, including pipe flanges to ASME B16.5 or DIN/EN 1092-1, machined from solid with flat sealing faces and certs on request. Also non-standard, adapter and obsolete flanges a stockist can't supply.

Need a Custom Flange?

Bolt pattern, drawing, or the old flange — send it over. Quote in 24 hours.

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